Check thin walls, deep pockets, sharp corners, datum scheme and tolerance stack.
Carte des Capacites de Fabrication
Arbre des Capacites d Usinage CNC
Un arbre dynamique pour les processus CNC, machines, matieres, outils, parametres de coupe, montages, controle et livraison.
01 Gamme de Processus DFM, operations, references, bridage et planification de production.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Choose the route by geometry, tolerance, setup count and batch size.
Separate rough and finish cuts, manage stock allowance and thermal distortion.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
DFM, operations, references, bridage et planification de production.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
02 Fraisage et Tournage Poches, profils, percages, surfaces, arbres et filetages.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Slots, pockets, contours, surfaces, chamfers and helical interpolation.
Outer diameters, bores, faces, grooves, threads and tapers.
Reduce secondary setups and improve positional consistency.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Poches, profils, percages, surfaces, arbres et filetages.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
03 Systemes Machine Machines CNC, broches, arrosage, palpeurs et commandes.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Vertical, horizontal, CNC lathe and mill-turn platforms.
High-speed machining depends on balance, runout and thermal growth.
Flood coolant, MQL and through-spindle coolant.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Machines CNC, broches, arrosage, palpeurs et commandes.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
04 Usinabilite des Materiaux Aluminium, acier, inox, cuivre, plastiques et superalliages.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
High rpm, strong chip evacuation, anti-welding and anodized appearance control.
Watch hardness, work hardening, tool wear and cutting heat.
Control distortion, burrs, heat impact and surface scratches.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Aluminium, acier, inox, cuivre, plastiques et superalliages.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
05 Outils et Porte-outils Geometrie, revetements, serrage, faux-rond et duree de vie.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
End mills, drills, taps, reamers, boring tools and form tools.
Select by material, temperature, lubrication and wear pattern.
Control rigidity, runout, balance and tool overhang.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Geometrie, revetements, serrage, faux-rond et duree de vie.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
06 Parametres de Coupe Vitesse, avance, profondeur, largeur de coupe et MRR.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Calculated from cutter diameter and recommended cutting speed.
Based on rpm, flute count and feed per tooth.
Match tool rigidity, material, clamping and machine power.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Vitesse, avance, profondeur, largeur de coupe et MRR.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
07 Montages Positionnement, serrage, changement rapide et repetabilite.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Choose location by part shape and datum scheme, avoiding over-constraint.
Balance rigidity, distortion, changeover time and tool clearance.
Improve cycle time, repeat positioning and inspection consistency.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Positionnement, serrage, changement rapide et repetabilite.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
08 Controle de Precision Dimensions, GD&T, rugosite, premier article et controle serie.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Set by functional surfaces, material, volume and cost.
Flatness, perpendicularity, true position, concentricity and profile.
First article, dimensional report and process capability traceability.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Dimensions, GD&T, rugosite, premier article et controle serie.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
09 Finition et Livraison Ebavurage, traitement thermique, finition de surface, nettoyage et emballage.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Anodizing, plating, passivation, black oxide, blasting, brushing and coating.
Quenching, tempering, aging, nitriding and stress relief.
Rust prevention, damage protection, separated packing and batch tracking.
Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Ebavurage, traitement thermique, finition de surface, nettoyage et emballage.
Check clamping, tool reach, heat, chip flow and inspection before production.
Turn process knowledge into repeatable quality, lead time and documentation.
Chemin d Application des Parametres
Appliquer l arbre aux projets reels pour evaluer cout, delai, risque qualite et stabilite serie.
Identifier matiere, tolerance, surface, traitement thermique et assemblage.
Confirmer operations, bridage, outils, controle et support externe.
Fermer les risques avec FAI, CMM, surface et essais d assemblage.
Stabiliser avec duree de vie outil, SPC, echantillonnage et tracabilite.