Carte des Capacites de Fabrication

Arbre des Capacites d Usinage CNC

Un arbre dynamique pour les processus CNC, machines, matieres, outils, parametres de coupe, montages, controle et livraison.

Arbre de Capacites

Arbre des Parametres Techniques CNC

01 Gamme de Processus DFM, operations, references, bridage et planification de production.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
DFM review 2D / 3D / GD&T

Check thin walls, deep pockets, sharp corners, datum scheme and tolerance stack.

Machining type 3-axis / 4-axis / 5-axis / Turning

Choose the route by geometry, tolerance, setup count and batch size.

Operation planning Roughing / Finishing

Separate rough and finish cuts, manage stock allowance and thermal distortion.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Gamme de Processus Review

DFM, operations, references, bridage et planification de production.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

02 Fraisage et Tournage Poches, profils, percages, surfaces, arbres et filetages.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Milling features Slot / Pocket / Surface

Slots, pockets, contours, surfaces, chamfers and helical interpolation.

Turning features OD / ID / Groove / Thread

Outer diameters, bores, faces, grooves, threads and tapers.

Mill-turn C-axis / Live tooling

Reduce secondary setups and improve positional consistency.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Fraisage et Tournage Review

Poches, profils, percages, surfaces, arbres et filetages.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

03 Systemes Machine Machines CNC, broches, arrosage, palpeurs et commandes.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Machine type VMC / HMC / Lathe / Turn-mill

Vertical, horizontal, CNC lathe and mill-turn platforms.

Spindle capacity 8,000 - 24,000 rpm

High-speed machining depends on balance, runout and thermal growth.

Coolant method Flood / Mist / TSC

Flood coolant, MQL and through-spindle coolant.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Systemes Machine Review

Machines CNC, broches, arrosage, palpeurs et commandes.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

04 Usinabilite des Materiaux Aluminium, acier, inox, cuivre, plastiques et superalliages.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Aluminum alloys 6061 / 7075 / 2024

High rpm, strong chip evacuation, anti-welding and anodized appearance control.

Steel and stainless P20 / H13 / 304 / 316

Watch hardness, work hardening, tool wear and cutting heat.

Engineering materials PEEK / POM / Copper / Titanium

Control distortion, burrs, heat impact and surface scratches.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Usinabilite des Materiaux Review

Aluminium, acier, inox, cuivre, plastiques et superalliages.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

05 Outils et Porte-outils Geometrie, revetements, serrage, faux-rond et duree de vie.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Tool types End mill / Drill / Tap / Reamer

End mills, drills, taps, reamers, boring tools and form tools.

Coating choice AlTiN / DLC / Diamond

Select by material, temperature, lubrication and wear pattern.

Holder system BT / BBT / HSK / ER / Hydraulic

Control rigidity, runout, balance and tool overhang.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Outils et Porte-outils Review

Geometrie, revetements, serrage, faux-rond et duree de vie.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

06 Parametres de Coupe Vitesse, avance, profondeur, largeur de coupe et MRR.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Spindle speed RPM = Vc x 1000 / piD

Calculated from cutter diameter and recommended cutting speed.

Feed rate F = RPM x Z x Fz

Based on rpm, flute count and feed per tooth.

Ap / Ae Depth / Width / MRR

Match tool rigidity, material, clamping and machine power.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Parametres de Coupe Review

Vitesse, avance, profondeur, largeur de coupe et MRR.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

07 Montages Positionnement, serrage, changement rapide et repetabilite.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Location strategy 3-2-1 / Soft jaw / V-block

Choose location by part shape and datum scheme, avoiding over-constraint.

Clamping method Vise / Clamp / Vacuum / Hydraulic

Balance rigidity, distortion, changeover time and tool clearance.

Batch fixtures Multi-part fixture

Improve cycle time, repeat positioning and inspection consistency.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Montages Review

Positionnement, serrage, changement rapide et repetabilite.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

08 Controle de Precision Dimensions, GD&T, rugosite, premier article et controle serie.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Tolerance level +/-0.01 / +/-0.02 / +/-0.05 mm

Set by functional surfaces, material, volume and cost.

GD&T Flatness / Position / Concentricity

Flatness, perpendicularity, true position, concentricity and profile.

Quality files FAI / CMM / SPC

First article, dimensional report and process capability traceability.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Controle de Precision Review

Dimensions, GD&T, rugosite, premier article et controle serie.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

09 Finition et Livraison Ebavurage, traitement thermique, finition de surface, nettoyage et emballage.
Parametres Cles Valeurs principales pour juger la faisabilite et la stabilite.
Surface finishing Anodizing / Plating / Passivation

Anodizing, plating, passivation, black oxide, blasting, brushing and coating.

Heat treatment Quench / Temper / Aging / Nitriding

Quenching, tempering, aging, nitriding and stress relief.

Packaging traceability Anti-rust / Label / Batch

Rust prevention, damage protection, separated packing and batch tracking.

Controle Processus Controles pour repetabilite, reduction du risque et regularite serie.
Finition et Livraison Review

Ebavurage, traitement thermique, finition de surface, nettoyage et emballage.

Risk window Setup / Tool / Material

Check clamping, tool reach, heat, chip flow and inspection before production.

Output Stable batch delivery

Turn process knowledge into repeatable quality, lead time and documentation.

Chemin d Application des Parametres

Appliquer l arbre aux projets reels pour evaluer cout, delai, risque qualite et stabilite serie.

01Revue Plan

Identifier matiere, tolerance, surface, traitement thermique et assemblage.

02Devis Processus

Confirmer operations, bridage, outils, controle et support externe.

03Premier Article

Fermer les risques avec FAI, CMM, surface et essais d assemblage.

04Controle Serie

Stabiliser avec duree de vie outil, SPC, echantillonnage et tracabilite.